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CV300 / CTS3.0

CTS3.0 Coating Quality Tracking System

CTS3.0 is an online coating quality tracking system for coating and laminating production lines. It is not a camera-based surface-defect product; its core value is measuring and tracking adhesive coating amount in real time.

The system uses a CV300 online measuring head with transverse scanning to monitor coating weight across the web. It is designed to identify coating-weight fluctuation early, reduce manual sampling error and keep every roll more consistent from production to finished-product review.

For website use, this should be treated as a new flagship product page. The public page should explain the production-quality value in Bainary’s own language: stable coating amount, traceable coating records, lower waste and faster abnormal-response control.

Key Features

Online non-contact coating measurement for coating and laminating lines.
Focuses on adhesive / glue content rather than the base film, which helps avoid interference from substrate color, substrate structure and printed ink.
Tracks coating-weight and coating-thickness changes in real time so operators can see abnormal coating trends during production instead of waiting for offline sampling.
Motorized traverse rail enables cross-web scanning, turning one-point measurement into full-width coating tracking.
Coating amount calculation, abnormal coating alarm, historical data query and database traceability support quality review by roll or batch.
EMS data upload allows the coating quality data to connect with factory production-management systems.
Suitable for solvent-free, solvent-based and water-based adhesive systems.

Typical Applications

Coating production lines.
Lamination and composite flexible-packaging production.
Adhesive coating amount control for flexible packaging and roll materials.
Production lines where coating weight directly affects bonding strength, lamination stability, cost control and finished-roll consistency.
Factories needing coating-weight records for process traceability, customer complaint review or internal quality control.

Product Specifications

Item	Information
Measurement method	Infrared absorption system.
Optical system	Filter system.
Measurement distance	25 mm from the bottom of the main body.
Measurement area	Reflectance measurement: 6 × 6 mm.
Detection head size	200 × 200 × 87 mm (L × W × H, excluding protrusions).
Detection head weight	2.11 kg.
Power supply	AC 220V, 50/60Hz.
External output	Modbus TCP.
Ambient temperature	5-45°C, non-condensing.
Measurement accuracy	±0.05 gsm.

Selection Questions for Inquiry

Is the line solvent-free, solvent-based or water-based coating?
What adhesive type, coating amount range and accuracy target are required?
What is the web width and line speed?
Where can the detection head and traverse rail be installed?
Does the customer need EMS upload, database records or abnormal coating alarms?
Does the customer need only online display, or also roll-by-roll historical traceability and production-system integration?

Tell Us About Your Application

Every production line is different. To recommend a suitable system, we need to understand your material, web width, line speed, machine layout, quality-control target and required functions.

Send us your project details, machine photos or sample defects. Our team will review your application and help you choose a practical solution for print inspection, web guiding, tension control or in-line measurement.

Request a Quote

Order Process

1️⃣ Share Your Application
Tell us your material type, web width, line speed, machine layout and quality-control requirements.

2️⃣ Review the Solution
We review the application and recommend a suitable direction for print inspection, web guiding, tension control or in-line measurement.

3️⃣ Confirm Configuration
We confirm the model, functions, installation conditions, technical details and quotation before the project moves forward.

4️⃣ Delivery & Follow-Up
We coordinate delivery, technical communication and after-sales follow-up for your project.

Clear. Practical. Reliable.

Frequently Asked Questions

Are you a factory?

Bainary is an independent technology and international trade company. We support overseas customers through application review, model selection, export coordination, and long-term project follow-up, backed by selected Chinese manufacturing resources.

What information should I send before asking for a quotation?

Please send material type, web width, line speed, machine type, installation position, defect type, sample photos or videos, required inspection target and available space. If the project is about web guiding or tension control, photos of the current machine section are also useful.

Can one inspection system work for all materials?

No. Transparent film, printed labels, paper, foil and nonwoven materials may need different cameras, lighting, sensors or installation positions. A short technical check before quotation reduces the chance of selecting the wrong system.

What is the difference between web inspection and 100% print inspection?

A web inspection system helps operators observe high-speed printed images more clearly. A 100% print inspection system automatically checks the full web and records defects with software. The right choice depends on defect type, speed, width and required quality control level.

Why do web guiding and tension control matter for inspection?

If the web moves sideways, wrinkles or tension changes heavily, the camera may not see the same print area consistently. Stable guiding and tension often make inspection more reliable.

Can Bainary help with non-standard inspection cases?

Yes. For uncertain cases, Bainary can collect samples, videos and defect descriptions first, then coordinate feasibility evaluation before formal quotation.

Which applications are suitable?

Flexible packaging, labels, paper converting, film and foil converting, nonwoven production, coating, lamination, slitting, rewinding, printing and bag-making lines are typical applications.

What happens after inquiry?

Bainary first checks the application information. If the requirement is clear, we recommend a product direction and quotation path. If not, we ask for missing line parameters, sample images or videos before pushing the project forward.