Product Categories

Need Help?

We are glad to hear you!

T1000

T1000 Tension Controller

The T1000 is a full-touchscreen web tension controller for roll-to-roll tension-control applications. Compared with a basic controller interface, it provides a clearer operating panel, sensor and no-sensor control options, and multiple output signals for different brake, motor or pneumatic-brake configurations.

Position it as the higher-interface controller option for projects where operators need touchscreen operation, flexible output signals and automatic tension adjustment in printing, packaging, coating, laminating, slitting or rewinding lines.

Key Features

32-bit high-precision AD sampling with 1 us sampling time.
Full touchscreen controller interface for easier operation and parameter setting.
Can drive magnetic particle brakes, motors and pneumatic brakes according to project configuration.
Supports single or double pressure sensors and pendulum-arm potentiometer input.
Can operate in internal arithmetic automatic mode without a sensor where the machine design allows it.
Suitable for unwinding, rewinding and intermediate tension-control sections.

Product Specifications

Item	Parameter
Accuracy	0.1
Operating voltage	24V DC, +/-1%
Power consumption	0.2A
Sensor input	2 channels
Bridge supply voltage	5V
Display and operation	Color touch display / LCD operating panel
Measuring cycle time	1 ms
Analog output	2 outputs -10V to +10V; 1 output 0-10V; 4-20mA
Digital input	6 passive inputs
Digital output	1 passive output with short-circuit protection
Output voltage	24V, maximum 500mA
Rated operating temperature	5-55 deg C
Relative humidity	15-95%, non-condensing
Protection grade	IP54
Dimensions	113 x 67 x 130 mm

Typical Applications

Printing, packaging and converting tension-control projects.
Coating, laminating, slitting and rewinding lines.
Unwinding, rewinding or intermediate tension sections.
Projects requiring touchscreen control and flexible analog/digital output signals.

Selection Questions for Inquiry

Does the project require touchscreen operation instead of a simpler controller interface?
What tension range, material width and line speed are used?
Which control mode is required: load-cell feedback, pendulum-arm signal or no-sensor calculation?
What output type is required for the brake, clutch, motor or pneumatic brake?
How many tension zones and sensor channels are required?

Tell Us About Your Application

Every production line is different. To recommend a suitable system, we need to understand your material, web width, line speed, machine layout, quality-control target and required functions.

Send us your project details, machine photos or sample defects. Our team will review your application and help you choose a practical solution for print inspection, web guiding, tension control or in-line measurement.

Request a Quote

Order Process

1️⃣ Share Your Application
Tell us your material type, web width, line speed, machine layout and quality-control requirements.

2️⃣ Review the Solution
We review the application and recommend a suitable direction for print inspection, web guiding, tension control or in-line measurement.

3️⃣ Confirm Configuration
We confirm the model, functions, installation conditions, technical details and quotation before the project moves forward.

4️⃣ Delivery & Follow-Up
We coordinate delivery, technical communication and after-sales follow-up for your project.

Clear. Practical. Reliable.

Frequently Asked Questions

Are you a factory?

Bainary is an independent technology and international trade company. We support overseas customers through application review, model selection, export coordination, and long-term project follow-up, backed by selected Chinese manufacturing resources.

What information should I send before asking for a quotation?

Please send material type, web width, line speed, machine type, installation position, defect type, sample photos or videos, required inspection target and available space. If the project is about web guiding or tension control, photos of the current machine section are also useful.

Can one inspection system work for all materials?

No. Transparent film, printed labels, paper, foil and nonwoven materials may need different cameras, lighting, sensors or installation positions. A short technical check before quotation reduces the chance of selecting the wrong system.

What is the difference between web inspection and 100% print inspection?

A web inspection system helps operators observe high-speed printed images more clearly. A 100% print inspection system automatically checks the full web and records defects with software. The right choice depends on defect type, speed, width and required quality control level.

Why do web guiding and tension control matter for inspection?

If the web moves sideways, wrinkles or tension changes heavily, the camera may not see the same print area consistently. Stable guiding and tension often make inspection more reliable.

Can Bainary help with non-standard inspection cases?

Yes. For uncertain cases, Bainary can collect samples, videos and defect descriptions first, then coordinate feasibility evaluation before formal quotation.

Which applications are suitable?

Flexible packaging, labels, paper converting, film and foil converting, nonwoven production, coating, lamination, slitting, rewinding, printing and bag-making lines are typical applications.

What happens after inquiry?

Bainary first checks the application information. If the requirement is clear, we recommend a product direction and quotation path. If not, we ask for missing line parameters, sample images or videos before pushing the project forward.