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XCH-6000

XCH6000 X-ray In-line Thickness Measurement System

The XCH6000 is an in-line X-ray thickness measurement system for continuous web-material production. It calculates material thickness by measuring the attenuation of X-rays passing through the product, then displays real-time thickness data for production monitoring and quality control.

Position it as a high-end in-line measurement solution for lithium battery, film, coating and other industrial production lines where coating thickness, total thickness and process stability directly affect product quality.

Key Features

In-line X-ray thickness measurement for continuous production lines.
Low-radiation SOFT-XRAY technology for industrial thickness inspection applications.
Real-time thickness data display and production quality monitoring.
Can be configured for total thickness, coating thickness, base-layer thickness, weight, thickness and moisture-related measurement requirements.
Helps reduce base-layer interference and supports more stable coating-thickness control.
Suitable for high-value materials where thickness deviation directly affects yield and process quality.

Product Specifications

Item	Parameter
Measurement method	X-ray in-line thickness measurement
Scanning speed	0-25 m/min; some configurations show 0-20 m/min
Scanning positioning accuracy	0.1 um
Upper/lower sensor synchronization accuracy	0.1 um
Measurement units	g/m2, mg/m2, um, mm
Ambient temperature	0-60 deg C
Ambient humidity	<=95%, non-condensing
Overall machine power	2000W
Space gap	18 mm
Measuring width	0-10 m
Repeated measurement accuracy	0.1-0.15 um for common configuration; confirm by material and setup
Safety note	Low-radiation industrial X-ray system; local safety and compliance requirements should be checked for the destination market

Typical Applications

Lithium battery electrode, separator, coating and film-related production lines.
Film, sheet or web materials requiring continuous thickness monitoring.
Industrial lines where thickness variation affects product quality and yield.
High-precision measurement projects requiring real-time production feedback.

Selection Questions for Inquiry

What material and thickness range must be measured?
Is the project measuring total thickness, coating thickness, base-layer thickness or weight-related values?
What accuracy target and repeated measurement requirement must be met?
What line speed, measuring width and installation space are available?
What data output, software display or production feedback is required?
What safety, shielding and local compliance requirements apply in the destination market?

Tell Us About Your Application

Every production line is different. To recommend a suitable system, we need to understand your material, web width, line speed, machine layout, quality-control target and required functions.

Send us your project details, machine photos or sample defects. Our team will review your application and help you choose a practical solution for print inspection, web guiding, tension control or in-line measurement.

Request a Quote

Order Process

1️⃣ Share Your Application
Tell us your material type, web width, line speed, machine layout and quality-control requirements.

2️⃣ Review the Solution
We review the application and recommend a suitable direction for print inspection, web guiding, tension control or in-line measurement.

3️⃣ Confirm Configuration
We confirm the model, functions, installation conditions, technical details and quotation before the project moves forward.

4️⃣ Delivery & Follow-Up
We coordinate delivery, technical communication and after-sales follow-up for your project.

Clear. Practical. Reliable.

Frequently Asked Questions

Are you a factory?

Bainary is an independent technology and international trade company. We support overseas customers through application review, model selection, export coordination, and long-term project follow-up, backed by selected Chinese manufacturing resources.

What information should I send before asking for a quotation?

Please send material type, web width, line speed, machine type, installation position, defect type, sample photos or videos, required inspection target and available space. If the project is about web guiding or tension control, photos of the current machine section are also useful.

Can one inspection system work for all materials?

No. Transparent film, printed labels, paper, foil and nonwoven materials may need different cameras, lighting, sensors or installation positions. A short technical check before quotation reduces the chance of selecting the wrong system.

What is the difference between web inspection and 100% print inspection?

A web inspection system helps operators observe high-speed printed images more clearly. A 100% print inspection system automatically checks the full web and records defects with software. The right choice depends on defect type, speed, width and required quality control level.

Why do web guiding and tension control matter for inspection?

If the web moves sideways, wrinkles or tension changes heavily, the camera may not see the same print area consistently. Stable guiding and tension often make inspection more reliable.

Can Bainary help with non-standard inspection cases?

Yes. For uncertain cases, Bainary can collect samples, videos and defect descriptions first, then coordinate feasibility evaluation before formal quotation.

Which applications are suitable?

Flexible packaging, labels, paper converting, film and foil converting, nonwoven production, coating, lamination, slitting, rewinding, printing and bag-making lines are typical applications.

What happens after inquiry?

Bainary first checks the application information. If the requirement is clear, we recommend a product direction and quotation path. If not, we ask for missing line parameters, sample images or videos before pushing the project forward.