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OK8000

OK8000 100% Full-Surface Inspection System

The OK8000 is a 100% full-width inspection system for high-speed roll-material production. It combines image processing, AI algorithms, high-resolution cameras and precision optics to inspect the full surface and reduce missed defects during continuous production.

The OK8000 is designed for high-speed wide-web quality inspection in printing, lithium battery, photovoltaic, packaging, tire, pharmaceutical, textile, glass, plastic, and metal-related production processes.

Key Features

100% full-width print inspection with sensitivity-zone adjustment.
Detects knife lines, longitudinal and transverse deviations, stains, color blocks and other visible surface defects.
Supports simple operation, product-data storage and one-click startup.
Outputs 24V defect signals for alarm lights or marking systems.
Optional positioning module can automatically control the rewinder.
8K high-speed line-scan CMOS camera, high-definition distortion-free lens, multi-light-source compatibility, imported high-speed dual-channel acquisition card and 64-bit octa-core industrial PC.

Typical Applications

Wide-web printing and packaging production lines.
Lithium battery and photovoltaic material inspection.
Textile, glass, plastic, metal and tire-related surface inspection.
High-speed roll-material production requiring online alarm or marking linkage.

Product Specifications

Item	Information
Product model	OK-8000.
Nominal lateral resolution	0.15 mm, based on 1200 mm width.
Nominal vertical resolution	0.15 mm.
Designed detection width	10 mm-1500 mm.
Designed maximum speed	450 m/min.
Dot defect detection accuracy	Defect area > 0.2 mm²; typical defects include stains, missing prints, foreign objects and insects.
Knife-line detection accuracy	Defect area > 0.1 mm × 5 mm.
Registration detection accuracy	Lateral > 0.15 mm; longitudinal > 0.25 mm.
Camera configuration	8K high-speed, high-resolution line-scan CMOS camera for print inspection.
Industrial computer	64-bit octa-core processor for high-speed industrial PC.

Selection Questions for Inquiry

What material will be inspected: film, paper, foil, laminated web, nonwoven or another substrate?
What are the web width, line speed and target defect size?
Which defects must be detected and which can be ignored?
Is front-side, back-side or double-side inspection required?
Can the customer provide defect samples, photos or videos?

Tell Us About Your Application

Every production line is different. To recommend a suitable system, we need to understand your material, web width, line speed, machine layout, quality-control target and required functions.

Send us your project details, machine photos or sample defects. Our team will review your application and help you choose a practical solution for print inspection, web guiding, tension control or in-line measurement.

Request a Quote

Order Process

1️⃣ Share Your Application
Tell us your material type, web width, line speed, machine layout and quality-control requirements.

2️⃣ Review the Solution
We review the application and recommend a suitable direction for print inspection, web guiding, tension control or in-line measurement.

3️⃣ Confirm Configuration
We confirm the model, functions, installation conditions, technical details and quotation before the project moves forward.

4️⃣ Delivery & Follow-Up
We coordinate delivery, technical communication and after-sales follow-up for your project.

Clear. Practical. Reliable.

Frequently Asked Questions

Are you a factory?

Bainary is an independent technology and international trade company. We support overseas customers through application review, model selection, export coordination, and long-term project follow-up, backed by selected Chinese manufacturing resources.

What information should I send before asking for a quotation?

Please send material type, web width, line speed, machine type, installation position, defect type, sample photos or videos, required inspection target and available space. If the project is about web guiding or tension control, photos of the current machine section are also useful.

Can one inspection system work for all materials?

No. Transparent film, printed labels, paper, foil and nonwoven materials may need different cameras, lighting, sensors or installation positions. A short technical check before quotation reduces the chance of selecting the wrong system.

What is the difference between web inspection and 100% print inspection?

A web inspection system helps operators observe high-speed printed images more clearly. A 100% print inspection system automatically checks the full web and records defects with software. The right choice depends on defect type, speed, width and required quality control level.

Why do web guiding and tension control matter for inspection?

If the web moves sideways, wrinkles or tension changes heavily, the camera may not see the same print area consistently. Stable guiding and tension often make inspection more reliable.

Can Bainary help with non-standard inspection cases?

Yes. For uncertain cases, Bainary can collect samples, videos and defect descriptions first, then coordinate feasibility evaluation before formal quotation.

Which applications are suitable?

Flexible packaging, labels, paper converting, film and foil converting, nonwoven production, coating, lamination, slitting, rewinding, printing and bag-making lines are typical applications.

What happens after inquiry?

Bainary first checks the application information. If the requirement is clear, we recommend a product direction and quotation path. If not, we ask for missing line parameters, sample images or videos before pushing the project forward.