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T500

T500 Web Tension Controller

The T500 is a fully automatic web tension controller for roll-to-roll production lines in printing, packaging, papermaking, textile printing and related converting processes. It is used where stable web tension affects print registration, coating consistency, rewinding quality, inspection accuracy and overall production stability.

Position it as a practical controller for stabilizing unwinding, rewinding or intermediate tension control zones. Final configuration should be selected according to material, line speed, tension range, brake or clutch type and machine control method.

Key Features

  • 16-bit high-precision AD sampling with 1 us sampling time for fast signal response.
  • Supports high-precision sensor signal processing for automatic web tension control.
  • Can drive magnetic powder brakes and work with single or dual pressure sensors.
  • Supports automatic control modes according to machine configuration and project requirements.
  • Helps reduce wrinkles, web stretching, unstable winding and quality defects caused by tension fluctuation.
  • Suitable for printing, packaging, coating, laminating, slitting, rewinding, paper, film, foil, textile and nonwoven processes.

Product Specifications

Item Parameter
Operating voltage 24V DC, +/-1%
AD sampling 16-bit high-precision AD sampling; 1 us sampling time
Strain gauge amplifier 2 channels
Analog input 0-10V
Analog output DC 0-10V
Strain gauge power supply 5V
Digital input 6 input channels plus 2 programmable channels
Communication interface Modbus RTU485
Zero tension output Relay normally open
Output voltage 24V, maximum 0.5A
Rated operating temperature 5-55 deg C
Relative humidity 15-95%, non-condensing
Protection grade IP54 with housing
Dimensions 130 x 114 x 68 mm
Panel cutout size 122 x 105 mm
Power consumption 6.5A excluding electric brakes

Typical Applications

  • Printing and packaging production lines.
  • Coating, laminating, slitting and rewinding processes.
  • Paper, film, foil, textile and nonwoven web materials.
  • Unwinding, rewinding and intermediate tension control zones.

Selection Questions for Inquiry

  • What is the required tension range?
  • What material, web width and line speed are used?
  • Is the system controlling unwinding, rewinding or intermediate tension?
  • What brake, clutch, motor or actuator is currently used?
  • How many load cells and control zones are required?
  • Does the project need sensor feedback control, internal calculation control or integration with an existing PLC?

Specification

T500 Web Tension Controller - Dimension Drawing

Tell Us About Your Application

Every production line is different. To recommend a suitable system, we need to understand your material, web width, line speed, machine layout, quality-control target and required functions.

Send us your project details, machine photos or sample defects. Our team will review your application and help you choose a practical solution for print inspection, web guiding, tension control or in-line measurement.

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Order Process

1️⃣ Share Your Application
Tell us your material type, web width, line speed, machine layout and quality-control requirements.

2️⃣ Review the Solution
We review the application and recommend a suitable direction for print inspection, web guiding, tension control or in-line measurement.

3️⃣ Confirm Configuration
We confirm the model, functions, installation conditions, technical details and quotation before the project moves forward.

4️⃣ Delivery & Follow-Up
We coordinate delivery, technical communication and after-sales follow-up for your project.

Clear. Practical. Reliable.

Frequently Asked Questions

We are a professional manufacturer and we could supply customized mill for ERW pipes and full-range OCTG pipes to meet your request,which include Entry Section,Forming&Sizing,Solid State HF Welder,Straightening Machine,Cold Flying Saw,End Facing Machine,Hydro-tester,UT Flaw Detection Machine,Threading Machine,Bucking Machine and Pipes Packing Machine.
MOQ is flexible for us and one set is feasible.Of course our team also could supply you a complete solution according to your request.
All kinds of our equipment are designed for producing pipes meeting API 5CT, API 5L, ASTM, EN, ISO and GB standards, suitable for oil & gas, pipeline, structural and industrial pipe applications.
Yes. We offer full turn key solutions including process design, equipment manufacturing, installation guidance, commissioning, operator training and after sales service.
Absolutely. Our heat treatment and forming systems are specially engineered for high strength steel grades required for deep well oil and gas OCTG pipes.
T/T, L/C at sight are available. Flexible payment terms can be discussed for large scale turn key projects.
We provide 12 month warranty for core components from the date of shipment, with lifelong technical consultation and spare part supply service.

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