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Tension Amplifiers

Tension amplifiers process weak signals from tension sensors or load cells and convert them into stable analog or communication outputs for PLCs, controllers or display instruments. They are used where accurate tension feedback is required in printing, packaging, coating and converting lines.

Key Selling Points

Amplifies and processes tension sensor signals.
Supports standard outputs such as 0-10V and 4-20mA.
Provides communication options for PLC integration.
DIN-rail installation for cabinet mounting.
TE200 and TE300 support networked tension signal processing.

Typical Applications

Printing, packaging, coating, laminating and converting lines
PLC-based tension feedback systems
Control cabinets using DIN-rail mounted signal modules

TE200 Parameters

Item	Parameter
Accuracy grade	0.1
Output 1	4-20 mA
Output 2	0-10V
Rated temperature	0-60 C
485 communication	MODBUS RTU
Ethernet communication	MODBUS TCP
Working voltage	24V DC
Rated range	24V +/-1%
Display	320 x 240 resolution
Current consumption	0.5A
Sensor voltage	5V
Protection grade with housing	IP54

TE300 Parameters

Item	Parameter
Accuracy grade	0.1
Operating voltage	24V DC
Current consumption	0.2A
Strain gauge amplifier	2 channels
Input signal	Differential sampling signal
Sampling cycle	1 ms
Analog output	0-10V, 4-20mA
Input voltage	0-10V
Output voltage	24V, maximum 500mA
Rated operating temperature	+5 C to +55 C
Relative humidity	15-95%, non-condensing
Communication interface	Modbus TCP
Protection grade	IP54
Dimensions	120 x 104 x 40 mm

TE100 Positioning

Model	Positioning
TE100	Compact tension amplifier option for basic tension signal amplification and control integration.

Tell Us About Your Application

Every production line is different. To recommend a suitable system, we need to understand your material, web width, line speed, machine layout, quality-control target and required functions.

Send us your project details, machine photos or sample defects. Our team will review your application and help you choose a practical solution for print inspection, web guiding, tension control or in-line measurement.

Request a Quote

Order Process

1️⃣ Share Your Application
Tell us your material type, web width, line speed, machine layout and quality-control requirements.

2️⃣ Review the Solution
We review the application and recommend a suitable direction for print inspection, web guiding, tension control or in-line measurement.

3️⃣ Confirm Configuration
We confirm the model, functions, installation conditions, technical details and quotation before the project moves forward.

4️⃣ Delivery & Follow-Up
We coordinate delivery, technical communication and after-sales follow-up for your project.

Clear. Practical. Reliable.

Frequently Asked Questions

Are you a factory?

Bainary is an independent technology and international trade company. We support overseas customers through application review, model selection, export coordination, and long-term project follow-up, backed by selected Chinese manufacturing resources.

What information should I send before asking for a quotation?

Please send material type, web width, line speed, machine type, installation position, defect type, sample photos or videos, required inspection target and available space. If the project is about web guiding or tension control, photos of the current machine section are also useful.

Can one inspection system work for all materials?

No. Transparent film, printed labels, paper, foil and nonwoven materials may need different cameras, lighting, sensors or installation positions. A short technical check before quotation reduces the chance of selecting the wrong system.

What is the difference between web inspection and 100% print inspection?

A web inspection system helps operators observe high-speed printed images more clearly. A 100% print inspection system automatically checks the full web and records defects with software. The right choice depends on defect type, speed, width and required quality control level.

Why do web guiding and tension control matter for inspection?

If the web moves sideways, wrinkles or tension changes heavily, the camera may not see the same print area consistently. Stable guiding and tension often make inspection more reliable.

Can Bainary help with non-standard inspection cases?

Yes. For uncertain cases, Bainary can collect samples, videos and defect descriptions first, then coordinate feasibility evaluation before formal quotation.

Which applications are suitable?

Flexible packaging, labels, paper converting, film and foil converting, nonwoven production, coating, lamination, slitting, rewinding, printing and bag-making lines are typical applications.

What happens after inquiry?

Bainary first checks the application information. If the requirement is clear, we recommend a product direction and quotation path. If not, we ask for missing line parameters, sample images or videos before pushing the project forward.