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W200

W200 All-in-one Web Guide System

The W200 is a compact all-in-one web guide system designed for narrow-web and space-limited roll-to-roll production lines. It integrates guiding control, sensor feedback and correction movement into a practical structure for stable material alignment during unwinding, rewinding and intermediate guiding processes.

It is especially suitable for label, nonwoven, packaging, film and paper applications where customers need accurate web edge correction, simple operation and flexible installation without a large custom guiding frame.

Key Features

  • Compact all-in-one web guide structure for narrow-web materials and limited machine space.
  • Simple and easy-to-use operation panel.
  • Compatible with photoelectric, infrared, ultrasonic and CCD sensor options.
  • Provides multiple roller options and customized roller lengths for different web widths.
  • Flexible installation: integrated, separated or installed at different angles according to machine layout.
  • Supports automatic correction of web offset during unwinding, rewinding and intermediate guiding.
  • Helps reduce material waste and improve alignment stability in converting and packaging processes.

Typical Applications

  • Narrow-web label converting and packaging lines.
  • Nonwoven, paper, film and similar roll-material applications.
  • Unwinding, rewinding and intermediate guiding positions.
  • Machines with limited installation space where compact web edge correction is required.

Product Specifications

Item Parameter
Guiding accuracy < ±0.1 mm, depending on material and sensor configuration
Maximum error frequency 8 Hz
Correction stroke LU 160/200 mm: ±15 mm; LU 250/300 mm: ±20 mm
Correction speed on discharge roller 100 mm/s
Material tension NB160/200 mm: maximum 200 N; NB250/300/350/400/450 mm: maximum 300 N
Roller diameter 40 / 60 / 80 / 100 mm
Sensor options Photoelectric, infrared, ultrasonic and CCD sensors
Rated operation voltage 24VDC
Rated voltage range 20-28VDC
Input power range 100-240V, 50/60Hz
Current consumption Maximum 4.5ADC
Interface External manual / automatic
Operating temperature +5°C to +55°C
Humidity 15-95%, non-condensing
Protection grade IP54
Certification CE

Customized Roller Length Options

Model Length Mounting Hole Size Roller Length Body Length Roller Frame Length
160 115 mm 160 mm 189 mm 176 mm
200 185 mm 200 mm 312 mm 224 mm
250 185 mm 250 mm 312 mm 274 mm
300 185 mm 300 mm 312 mm 324 mm
350 285 mm 350 mm 412 mm 374 mm
400 285 mm 400 mm 412 mm 424 mm
450 385 mm 450 mm 512 mm 474 mm
500 385 mm 500 mm 512 mm 524 mm
600 485 mm 600 mm 612 mm 624 mm
700 585 mm 700 mm 712 mm 724 mm

Selection Questions for Inquiry

  • What material and web width will be guided?
  • How much installation space is available on the machine?
  • Is edge guiding, line guiding or center guiding required?
  • Which sensor type is suitable for the material edge: photoelectric, infrared, ultrasonic or CCD?
  • What correction stroke, roller length and installation angle are required?
  • Will the system be used on an unwinding, rewinding or intermediate guiding section?

Tell Us About Your Application

Every production line is different. To recommend a suitable system, we need to understand your material, web width, line speed, machine layout, quality-control target and required functions.

Send us your project details, machine photos or sample defects. Our team will review your application and help you choose a practical solution for print inspection, web guiding, tension control or in-line measurement.

Request a Quote

Order Process

1️⃣ Share Your Application
Tell us your material type, web width, line speed, machine layout and quality-control requirements.

2️⃣ Review the Solution
We review the application and recommend a suitable direction for print inspection, web guiding, tension control or in-line measurement.

3️⃣ Confirm Configuration
We confirm the model, functions, installation conditions, technical details and quotation before the project moves forward.

4️⃣ Delivery & Follow-Up
We coordinate delivery, technical communication and after-sales follow-up for your project.

Clear. Practical. Reliable.

Frequently Asked Questions

Bainary is an independent technology and international trade company. We support overseas customers through application review, model selection, export coordination, and long-term project follow-up, backed by selected Chinese manufacturing resources.
Please send material type, web width, line speed, machine type, installation position, defect type, sample photos or videos, required inspection target and available space. If the project is about web guiding or tension control, photos of the current machine section are also useful.
No. Transparent film, printed labels, paper, foil and nonwoven materials may need different cameras, lighting, sensors or installation positions. A short technical check before quotation reduces the chance of selecting the wrong system.
A web inspection system helps operators observe high-speed printed images more clearly. A 100% print inspection system automatically checks the full web and records defects with software. The right choice depends on defect type, speed, width and required quality control level.
If the web moves sideways, wrinkles or tension changes heavily, the camera may not see the same print area consistently. Stable guiding and tension often make inspection more reliable.
Yes. For uncertain cases, Bainary can collect samples, videos and defect descriptions first, then coordinate feasibility evaluation before formal quotation.
Flexible packaging, labels, paper converting, film and foil converting, nonwoven production, coating, lamination, slitting, rewinding, printing and bag-making lines are typical applications.
Bainary first checks the application information. If the requirement is clear, we recommend a product direction and quotation path. If not, we ask for missing line parameters, sample images or videos before pushing the project forward.

Request a quote