The W500 is an all-in-one web guiding system for roll-to-roll production lines. It integrates guiding control, sensor feedback and actuator correction to keep web materials running in the correct position during unwinding, rewinding, printing, coating, laminating, slitting and converting processes.
By detecting web edge, printed line or contrast line position and correcting offset automatically, the W500 helps improve material alignment, reduce waste, and maintain stable downstream processing quality.
• Lithium battery, label, flexible printing, paper bag, packaging, film and textile production lines.
• Printing and label converting lines requiring stable web position.
• Coating and laminating processes where material edge drift affects coating or lamination quality.
• Slitting, rewinding and unwinding sections requiring stable roll tracking.
• Film, paper, label, foil, nonwoven and similar roll materials.
| Item | Parameter |
| Guiding accuracy | < ±0.1 mm, depending on material and sensor configuration |
| Maximum error frequency | 8 Hz |
| Correction stroke | 160/200 mm: ±15 mm; 250/300 mm: ±20 mm |
| Correction speed | 100 mm/s |
| Maximum tension | 200 N / 300 N, depending on configuration |
| Roller diameter | 40 / 60 / 80 / 100 mm |
| Sensor options | Ultrasonic, infrared, photoelectric / optical and CCD options |
| Guiding modes | Edge guiding, line guiding and center guiding |
| Operating temperature | +5°C to +55°C |
| Humidity | 15-95%, non-condensing |
| Power supply | 24VDC |
| Protection class | IP54 |
| Standard | CE |
Every production line is different. To recommend a suitable system, we need to understand your material, web width, line speed, machine layout, quality-control target and required functions.
Send us your project details, machine photos or sample defects. Our team will review your application and help you choose a practical solution for print inspection, web guiding, tension control or in-line measurement.
1️⃣ Share Your Application
Tell us your material type, web width, line speed, machine layout and quality-control requirements.
2️⃣ Review the Solution
We review the application and recommend a suitable direction for print inspection, web guiding, tension control or in-line measurement.
3️⃣ Confirm Configuration
We confirm the model, functions, installation conditions, technical details and quotation before the project moves forward.
4️⃣ Delivery & Follow-Up
We coordinate delivery, technical communication and after-sales follow-up for your project.
Clear. Practical. Reliable.
